First, cutting parameters
(1) saw blade speeds: in practice, diamond saw blades equipment condition, line speed of saw blades and cutting quality qieshi limits of nature. In the best saw blades and cutting efficiency, service life, really should be selected based on the different nature on the stone saw line speed. When sawing granite, saw line speed may be selected within the 25m~35m/s range. High silica content is tough for sawing of granite, remove saw line posted speed limit. In the time output of granite tile, make use of a smaller diameter diamond circular saw blade, line speeds can reach 35m/s.
(2) feed speed: feed speed stone by cutting feed rate. Effect of cutting rates, how big is saw blade sawing aspects of stress and warm. Its value really should be selected based on the nature of stone by cutting. Normally, cutting soft stone for example marble, might be appropriate to enhance the speed of feed, feed speed is not high enough, more conducive to helping the cutting rate. Cutting granite of thin grain structure, homogeneous, could be appropriate to boost the speed of feed, feed speed is not high enough, diamond blade can easily be even. Cutting coarse grain structure of soft and hard granite which is not all, should reduce entry speed, otherwise it will lead diamond saw blade vibration a result of fragmentation reducing the rate of cutting. Feeding speed of sawing of granite from the 9m~12m/min range selected.
(3) cutting depth: wear of diamond cutting depth is involved, effective cutting, sawing stone saw blade force and nature of important parameters. Generally speaking, if a distinct diamond circular saw blades speed is high, should select the small depth of cut elimination, from current technology, depth of the cutting diamond can be selected among 1mm~10MM. Usually having a large diameter saw blade when cutting granite block, involving the cutting depth could be controlled in 1mm~2mm, at the same time reducing approach speed. When the line speed will be the larger of diamond buzz saw blade, cutting depth really should be selected. But when sawing machine performance as well as the strength in the tool inside the scope of the license, make an attempt to look at a more substantial concentration cut cutting to enhance cutting efficiency. When on the surface when there is a requirement, you should use small depth of cut.
Second, other influencing factors
(1) diamonds size: common inside the scope of diamond grain size in 30/35~60/80. Firm, strongly advised to choose a smaller size. Because under conditions of equal pressure, sharp diamonds as small as possible, to slice into solid rock. Additionally, generally requires high cutting efficiency of large-diameter saw blade should pick a coarser granularity; inefficient sawing small diameter saw blade, require rock cutting section smooth, utilize a finer granularity.
(2) power of Cutter: the so-called diamond concentration, refers back to the diamond within the density matrix within the distribution. Raises the power of diamond is predicted to supply lifespan of saw blade, with the increased concentration which reduces the average force of diamond. But increasing depth must enhance the costs in the saw blade, so you will find there's concentration of most economic, Cheng cutting rate increase and the concentration increases.
(3) the hardness with the knife head bond: in the main, bond hardness higher, its greater resistance to abrasion. Therefore, while you are cutting abrasive rocks, bond hardness should be high; in the event the saw when cutting material of soft rock, bond hardness must be low when cutting in the event the abrasive and hard rock, bond hardness needs to be moderate.
(4) effect and temperature effect and ground damage: strategy of diamond circular saw blades in cutting stone, undergo centrifugal forces, for example sawing, sawing qiere alternating loads.
2012年5月23日星期三
Diamond saw blades for cutting knowledge
1, idle specially when new substrates for once, ought to idle for approximately thirty minutes, still should be mixed with water in summer months racing, whose purpose would be to further the Excretion of welding head, the influence of substrate, and reinforced blade in high speed spinning under its inherent quality of memory.
2, material should not be under 0.5m3, place and secure, bottom mat wood, solid-solid prison block should be situated on the symmetrical position of the table, in order that the task and material stability, without swaying, shaking.
3, good block length, width and height adjustment limit switch, blade lifting and skip the holiday to the extent of reliable and effective. Prior to the cutting saw blade should leave the barricade to 10~20mm. After cutting, saw from your block should be left towards the bottom 20-40mm, saw blade holder before you run around, saw all the exit block saws, distance must not be below 150-200mm, to avoid the saw blade impact material.
4, try cutting the saw blade idling steady until, starting if the blade with the saw blade is just not allowed experience of the fabric saw blade, cutting the stop saw blade rotation isn't allowed, must exit the bite should be stopped.
5, cutting if found when moving should immediately stop cutting the information, material fastened has to be continued to figure, cutting, usually are not allowed to move any material.
6, found when cutting saws less complicated slower and also clip knife, the belt could possibly be slipping, the nut is loose or eating knife depth overmuch speed too fast, take the knife and other reasons, needs to be adjusted regularly.
7, line speeds should adapt and processing stone hardness and wear resistance, recommends selecting linear speed cutting various kinds of stone inside the following table.
Tip: underneath the condition with the line speed just isn't high, increasing cutting efficiency, will lessen the lifetime of saw blade.
8, and into knife speed, main depends on processing material of performance, on each species material Dang cut deep must Shi has must variety of into knife speed, if speed high, is will makes diamond speed wear make up, caused saw tablets consumption had fast, if speed low, is and will makes saw tablets since sharp process cannot normal for, to "mill blunt, and skid" lost cutting ability. Under normal circumstances, feed rate plunge to slow when, during cutting must be even, for typical materials of common, when deeply 20mm, recommended this feed rate tables for ones reference, when thickness change, cutting speed is usually cutting area (cm2/min) to convert.
Tip: first entry or flat triple before walking should be cut in half.
Common material saw blade feeding speed: mm/MI
9, and cutting depth for medium hardness of stone as marble, and limestone can once cover, for hard stone as well as the grinding sexual large of as granite, and sandstone should min step cutting, single tablets saw cutting granite, eat knife depth General for 10-20mm, cutting marble eat knife depth for 50-100mm, more tablets double cutting hard granite, each eat knife depth for 3-5mm, should under stone of hardness, using of saw tablets and saw machine performance and will, recommended following efficiency table in your case reference.
10, saw blade rotation direction plus the stone to the same direction as along cut and or viceversa for reverse cutting, and reverse cutting, due to an upward vertical force, forming explode stone campaign, therefore, is really a solid stone, underneath the same conditions, must be adopted as much as possible along the cutting. Whenever you reverse cutting, cutting depth to decrease General reduced to Shun cutting 1/3-1/2.
11, and above, select cutting technology of simple requirements is: on hardness low, cutting performance good of stone, can deep slow, instead shallow cut fast go, is on same stone plus the corresponding of saw machine and saw tablets, should to cutting efficiency high, cut Board quality good, saw tablets and matrix extremely deep seated of technology parameter for quasi, four who complement 1 another, lips, mustn't taking. Once the saw blade when cutting speed is not going to keep, explains saw blade grinding blunt, slow up the cutting depth increases cutting speed for grinding and sharpening saws.
2, material should not be under 0.5m3, place and secure, bottom mat wood, solid-solid prison block should be situated on the symmetrical position of the table, in order that the task and material stability, without swaying, shaking.
3, good block length, width and height adjustment limit switch, blade lifting and skip the holiday to the extent of reliable and effective. Prior to the cutting saw blade should leave the barricade to 10~20mm. After cutting, saw from your block should be left towards the bottom 20-40mm, saw blade holder before you run around, saw all the exit block saws, distance must not be below 150-200mm, to avoid the saw blade impact material.
4, try cutting the saw blade idling steady until, starting if the blade with the saw blade is just not allowed experience of the fabric saw blade, cutting the stop saw blade rotation isn't allowed, must exit the bite should be stopped.
5, cutting if found when moving should immediately stop cutting the information, material fastened has to be continued to figure, cutting, usually are not allowed to move any material.
6, found when cutting saws less complicated slower and also clip knife, the belt could possibly be slipping, the nut is loose or eating knife depth overmuch speed too fast, take the knife and other reasons, needs to be adjusted regularly.
7, line speeds should adapt and processing stone hardness and wear resistance, recommends selecting linear speed cutting various kinds of stone inside the following table.
Tip: underneath the condition with the line speed just isn't high, increasing cutting efficiency, will lessen the lifetime of saw blade.
8, and into knife speed, main depends on processing material of performance, on each species material Dang cut deep must Shi has must variety of into knife speed, if speed high, is will makes diamond speed wear make up, caused saw tablets consumption had fast, if speed low, is and will makes saw tablets since sharp process cannot normal for, to "mill blunt, and skid" lost cutting ability. Under normal circumstances, feed rate plunge to slow when, during cutting must be even, for typical materials of common, when deeply 20mm, recommended this feed rate tables for ones reference, when thickness change, cutting speed is usually cutting area (cm2/min) to convert.
Tip: first entry or flat triple before walking should be cut in half.
Common material saw blade feeding speed: mm/MI
9, and cutting depth for medium hardness of stone as marble, and limestone can once cover, for hard stone as well as the grinding sexual large of as granite, and sandstone should min step cutting, single tablets saw cutting granite, eat knife depth General for 10-20mm, cutting marble eat knife depth for 50-100mm, more tablets double cutting hard granite, each eat knife depth for 3-5mm, should under stone of hardness, using of saw tablets and saw machine performance and will, recommended following efficiency table in your case reference.
10, saw blade rotation direction plus the stone to the same direction as along cut and or viceversa for reverse cutting, and reverse cutting, due to an upward vertical force, forming explode stone campaign, therefore, is really a solid stone, underneath the same conditions, must be adopted as much as possible along the cutting. Whenever you reverse cutting, cutting depth to decrease General reduced to Shun cutting 1/3-1/2.
11, and above, select cutting technology of simple requirements is: on hardness low, cutting performance good of stone, can deep slow, instead shallow cut fast go, is on same stone plus the corresponding of saw machine and saw tablets, should to cutting efficiency high, cut Board quality good, saw tablets and matrix extremely deep seated of technology parameter for quasi, four who complement 1 another, lips, mustn't taking. Once the saw blade when cutting speed is not going to keep, explains saw blade grinding blunt, slow up the cutting depth increases cutting speed for grinding and sharpening saws.
What factors affect everything of diamond saw blade? "fate" or money?
Diamond saw blade when using the more common at this time, we're most focused on is the diamond saw blades, saw blade service life, lower cutting efficiency of capital consumption. To carry out this it is advisable to make improvements in materials, construction, size.
Diamond saw tablets is usually a cutting tools, widely application Yu stone, ceramic, hard crisp material of processing. diamond saw tablets main by matrix and knife head two part composition. Matrix is bond knife head of main support part, and knife head it's in utilizing process from the up cutting of part, knife head will with within the and constantly to consumption off, and matrix is isn't going to, knife head is can up cutting of role is because which contains diamond, diamond as currently most hard of material, Friction cutting processing object inside it segment. Diamond particles through the metal inside the parcels segment.
Factors affecting the efficiency and lifetime of diamond circular saw blade sawing parameters (line speed, concentration and cutting saw blade feed speed) and hardness of diamond grain size, concentration and binding agent.
First, diamonds size
Diamond particle size in the range 30/35~60/80. Firm, strongly advised to choose a smaller size. Because under conditions of equal pressure, sharp diamonds as small as possible, to take into solid rock.
Second, knife head binder hardness
In General, the bigger the binder hardness, its greater potential to deal with abrasion.
Third, segment concentration
Improves the power of Diamond cutter could have extended blade life, as a result of increased concentration which cuts down on the average force of every diamond.
Four, feeding speed
Knife speed is sawing stone material feed rate. Effect of cutting rates, the dimensions of saw blade sawing parts of stress and warmth. Its value really should be selected according to the nature of stone by cutting. In the main, cutting soft stone for example marble, might be appropriate to raise final results of feed, feed speed is not high enough, more conducive to helping the cutting rate. Cutting granite of thin grain structure, homogeneous, may be appropriate to boost the rate of feed, feed speed is not enought, diamond blade can easily be even. Cutting coarse grain structure of soft and hard granite that's not all, should reduce entry speed, otherwise it's going to lead diamond saw blade vibration attributable to fragmentation and minimize the interest rate of cutting.
Five, saw line speed:
In practical work, line speed is condition of diamond circular saw blade, saw blade quality and cutting qieshi properties of limits. Through the best saw blades and cutting efficiency, service life, needs to be selected using the different nature from the stone saw line speed. High silica content is hard for sawing of granite, remove saw line speed limit.
Six, the cutting depth
Depth measuring diamond wear, effectively cutting, sawing stone saw blade force and nature of important parameters. In the main, whenever a distinctive line of diamond buzz saw blades speed is high, should pick the small depth of cut elimination, from current technology, depth of the cutting diamond might be selected among 1mm~10MM. Usually using a large diameter saw blade when cutting granite block, between cutting depth could be controlled in 1mm~2mm, as well reducing approach speed. If your line speed will be the larger of diamond buzz saw blade, cutting depth needs to be selected. But when sawing machine performance plus the strength on the tool within the scope of the license, you should attempt for taking an increased concentration cut cutting to boost cutting efficiency. When at first glance travellers have the essential, you may use small depth of cut.
Seven effects, effects, temperature and ground damage
Effect and temperature effect of diamond circular saw blade brought on by worn donate loss. Means of diamond circular saw blades in cutting stone, experience centrifugal forces, like sawing, sawing qiere alternating loads. Cause uneven effects: waste of section roughness of rock, stone, when cutting large noise and vibration, cause caking early breakage, diamond saw blade service life reduction. Temperature effects is breakage of saw blade Max factor. So, because force effect and temperature effect, saw broken after a period useful have a tendency to wear. Grinding damage mainly available as the following: broken abrasive wear, local, large areas over the cutting speed for forming broken, loss, mechanical abrasion. It doesn't matter what rather diamond particles wear and number of load and temperature are closely related. Both be determined by Cheng cutting conditions of lubrication and cooling.
Note these several factors affecting the life of diamond saw blade, you possibly can increase the life of diamond saw blade, so that you can save costs, to save lots of our money and.
Wanlong diamond tools cannot only provide good quality products, and high-quality services! we would like to turn into partner, create brilliant!
Diamond saw tablets is usually a cutting tools, widely application Yu stone, ceramic, hard crisp material of processing. diamond saw tablets main by matrix and knife head two part composition. Matrix is bond knife head of main support part, and knife head it's in utilizing process from the up cutting of part, knife head will with within the and constantly to consumption off, and matrix is isn't going to, knife head is can up cutting of role is because which contains diamond, diamond as currently most hard of material, Friction cutting processing object inside it segment. Diamond particles through the metal inside the parcels segment.
Factors affecting the efficiency and lifetime of diamond circular saw blade sawing parameters (line speed, concentration and cutting saw blade feed speed) and hardness of diamond grain size, concentration and binding agent.
First, diamonds size
Diamond particle size in the range 30/35~60/80. Firm, strongly advised to choose a smaller size. Because under conditions of equal pressure, sharp diamonds as small as possible, to take into solid rock.
Second, knife head binder hardness
In General, the bigger the binder hardness, its greater potential to deal with abrasion.
Third, segment concentration
Improves the power of Diamond cutter could have extended blade life, as a result of increased concentration which cuts down on the average force of every diamond.
Four, feeding speed
Knife speed is sawing stone material feed rate. Effect of cutting rates, the dimensions of saw blade sawing parts of stress and warmth. Its value really should be selected according to the nature of stone by cutting. In the main, cutting soft stone for example marble, might be appropriate to raise final results of feed, feed speed is not high enough, more conducive to helping the cutting rate. Cutting granite of thin grain structure, homogeneous, may be appropriate to boost the rate of feed, feed speed is not enought, diamond blade can easily be even. Cutting coarse grain structure of soft and hard granite that's not all, should reduce entry speed, otherwise it's going to lead diamond saw blade vibration attributable to fragmentation and minimize the interest rate of cutting.
Five, saw line speed:
In practical work, line speed is condition of diamond circular saw blade, saw blade quality and cutting qieshi properties of limits. Through the best saw blades and cutting efficiency, service life, needs to be selected using the different nature from the stone saw line speed. High silica content is hard for sawing of granite, remove saw line speed limit.
Six, the cutting depth
Depth measuring diamond wear, effectively cutting, sawing stone saw blade force and nature of important parameters. In the main, whenever a distinctive line of diamond buzz saw blades speed is high, should pick the small depth of cut elimination, from current technology, depth of the cutting diamond might be selected among 1mm~10MM. Usually using a large diameter saw blade when cutting granite block, between cutting depth could be controlled in 1mm~2mm, as well reducing approach speed. If your line speed will be the larger of diamond buzz saw blade, cutting depth needs to be selected. But when sawing machine performance plus the strength on the tool within the scope of the license, you should attempt for taking an increased concentration cut cutting to boost cutting efficiency. When at first glance travellers have the essential, you may use small depth of cut.
Seven effects, effects, temperature and ground damage
Effect and temperature effect of diamond circular saw blade brought on by worn donate loss. Means of diamond circular saw blades in cutting stone, experience centrifugal forces, like sawing, sawing qiere alternating loads. Cause uneven effects: waste of section roughness of rock, stone, when cutting large noise and vibration, cause caking early breakage, diamond saw blade service life reduction. Temperature effects is breakage of saw blade Max factor. So, because force effect and temperature effect, saw broken after a period useful have a tendency to wear. Grinding damage mainly available as the following: broken abrasive wear, local, large areas over the cutting speed for forming broken, loss, mechanical abrasion. It doesn't matter what rather diamond particles wear and number of load and temperature are closely related. Both be determined by Cheng cutting conditions of lubrication and cooling.
Note these several factors affecting the life of diamond saw blade, you possibly can increase the life of diamond saw blade, so that you can save costs, to save lots of our money and.
Wanlong diamond tools cannot only provide good quality products, and high-quality services! we would like to turn into partner, create brilliant!
Saw wanlong diamond blades drill there are various specifications for choice
Choosing granite cutting tools,
Among the hardest forms of granite is a natural stone. For cutting granite, it will be important to employ a more rigid material than granite. Incorrect use of granite is not going to damage granite cutting tools, will allow construction injuries.
Hardness
The information hardness around the Mohs scale of mineral hardness comparison has gone south the rest of the material. Granite has a hardness of 6, that makes it more stronger than most information. Diamond will be the hardest material in the world, it's the hardness with the top.
Tools
Few tools exist to take granite hardness. Diamond tip saw wanlong diamond blades will be the most commonly encountered employing granite cutting tools. Carbide drill bit accustomed to drill through granite.
Capital
Granite cutting tools are certainly not cheap. Premium quality diamond could possibly be greater than $ 400, more according to size and also the saw wanlong diamond blade manufacturer, won the wanlong diamond tools "be famous trademark of China". The amount of some superiority carbide drills have to spend large sums of money.
The applicability
Most home rehabilitation markets and online stores selling granite cutting tools. There are many specifications for collection of saw wanlong diamond blades with bit, every forms of practical by using specific plea.
Help devices
Diamond saw wanlong diamond blades equipment roller ring helps hold vibration. Built with roll-free cutting granite granite shake, this might create a burglary granite.
Insurance
Initiative with Blade guards saw to cut granite. Blade guards to ban stone splash danger everywhere, also supply a maintenance barriers, avoid accidentally slip into cutting opportunities. Also totally different from forgot to place on goggles, dust mask, wear protective equipment.
Among the hardest forms of granite is a natural stone. For cutting granite, it will be important to employ a more rigid material than granite. Incorrect use of granite is not going to damage granite cutting tools, will allow construction injuries.
Hardness
The information hardness around the Mohs scale of mineral hardness comparison has gone south the rest of the material. Granite has a hardness of 6, that makes it more stronger than most information. Diamond will be the hardest material in the world, it's the hardness with the top.
Tools
Few tools exist to take granite hardness. Diamond tip saw wanlong diamond blades will be the most commonly encountered employing granite cutting tools. Carbide drill bit accustomed to drill through granite.
Capital
Granite cutting tools are certainly not cheap. Premium quality diamond could possibly be greater than $ 400, more according to size and also the saw wanlong diamond blade manufacturer, won the wanlong diamond tools "be famous trademark of China". The amount of some superiority carbide drills have to spend large sums of money.
The applicability
Most home rehabilitation markets and online stores selling granite cutting tools. There are many specifications for collection of saw wanlong diamond blades with bit, every forms of practical by using specific plea.
Help devices
Diamond saw wanlong diamond blades equipment roller ring helps hold vibration. Built with roll-free cutting granite granite shake, this might create a burglary granite.
Insurance
Initiative with Blade guards saw to cut granite. Blade guards to ban stone splash danger everywhere, also supply a maintenance barriers, avoid accidentally slip into cutting opportunities. Also totally different from forgot to place on goggles, dust mask, wear protective equipment.
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